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Battery Enclosures Manufacturer

Rapidsheetfab is a battery enclosures manufacturer specializing in custom sheet metal battery enclosures for industrial OEMs—supporting projects from one-piece prototypes and NPI builds through low-volume and repeat production. Founded in 2015 and located in Dongguan, China, our 3,500 m² facility is set up for engineering-responsive fabrication, controlled quality, and export-ready communication.

If you need a supplier that can move quickly on prototypes while maintaining the process control required for production continuity, we are built for that workflow.

Battery Enclosures We Manufacture

We fabricate custom sheet metal components and assemblies commonly used in battery and power systems, such as:

  • Battery enclosures and housings
  • Battery cabinets and floor-standing enclosures
  • Battery trays and mounting bases
  • Brackets, frames, and structural supports
  • Covers, access panels, and service doors
  • Welded assemblies with PEM hardware and tapped holes
  • Sub-assemblies prepared for customer final integration

Typical application industries include industrial equipment, automation, robotics, electronics/instruments, energy equipment, machinery, and laboratory/medical equipment.

Custom sheet metal battery enclosure manufactured by Rapidsheetfab

Prototype-to-Production Support

Many battery enclosure programs start with an enclosure prototype, then move into small batch builds. We support this progression with:

MOQ

1 Piece for Prototypes

No minimum quantity barrier to start your project.

3-12

Prototype Lead Time

Typically 3-12 working days, depending on process.

10-15

Small Batch Lead Time

Typically 10-15 days for small batch builds.

15-25

Production Lead Time

Regular production typically 15-25 days.

Engineering review and DFM feedback included to reduce rework in later builds.

Sheet Metal Fabrication Capabilities

Our in-house processes support enclosure builds that require more than cutting and bending:

Fiber Laser Cutting

5 machines, sheet capacity up to 2000 x 4000 mm

CNC Press Brakes

7 machines, up to 230T / 3000 mm

CNC Punching

Precision holes, louvers, and formed features

Welding

TIG, MIG/MAG, laser welding, spot welding

Hardware Insertion

PEM hardware, riveting, M2-M12 tapping

Finishing & Assembly

Deburring, grinding, brushing, polishing, assembly

Materials for Battery Enclosures

We regularly fabricate battery enclosures using:

Stainless

SUS304, SUS316, SUS430

Steel

SPCC/CRS, Q235/Q355, SGCC/SECC

Aluminum

5052, 6061, 5754

Copper

C1100/T2 and brass H62 for specific conductive or accessory parts

Typical sheet metal thickness range: 0.5-12 mm

Laser cutting capacity: stainless steel up to 20 mm, carbon steel up to 25 mm, aluminum up to 16 mm

Tolerances & Process Capability

For battery enclosure programs, we communicate capability clearly based on geometry, material, thickness, and inspection method. Typical reference capabilities include:

Laser cutting±0.10 mm
Bending±0.20-0.30 mm
Holes±0.10-0.20 mm

If you have gasket interfaces, alignment features, door fit-up requirements, or critical hole patterns, share your functional requirements and we will review them during quoting.

Surface Finishing Options

Battery enclosures often require corrosion protection, cosmetic consistency, and marking. We can arrange:

Powder coating Anodizing Plating Passivation Sandblasting Electropolishing Screen printing Laser marking

Note: Surface finishing is provided through qualified finishing partners and should not be considered wholly in-house.

Quality Control & Inspection

Battery enclosure builds typically require traceability and measurable quality. Our quality flow includes IQC, FAI, IPQC, FQC, and OQC, supported by:

  • CMM inspection
  • 2.5D vision measurement systems
  • Height gauges and standard inspection tools

Documentation available upon request:

  • First Article Inspection (FAI)
  • Dimensional inspection reports
  • Material certificates
  • RoHS/REACH documents
  • Coating reports (from finishing partners)

Quality management system: ISO 9001:2015 certified

Export Support for Industrial OEMs

We have provided direct overseas service since 2019, with ~55% export sales. Common markets include the United States, Canada, Germany, the United Kingdom, the Netherlands, Sweden, Australia, and Singapore.

You can expect clear, responsive English communication for:

  • RFQ clarification and engineering review
  • Inspection and documentation requests
  • Packaging requirements and shipment coordination

Why OEMs Choose Rapidsheetfab

1

Fast RFQ response with engineering review + DFM feedback

2

Multi-process one-stop support: cut + bend + weld + hardware + assembly

3

Inspection resources and export-ready documentation

4

Consistent quality and repeatability from prototype through production

5

Not a commodity cutting shop—focused on controlled manufacturing for OEM programs

Get a Quote: Battery Enclosures Manufacturer

If you're sourcing a battery enclosures manufacturer for prototypes and repeat builds, Rapidsheetfab can support your program with controlled fabrication, inspection documentation, and reliable export communication.

Send your drawings and requirements to start an engineering review and quotation.

What to Send for a Battery Enclosure RFQ:

  • Drawings: PDF + DXF, and/or 3D (STEP/SolidWorks)
  • Material, thickness, and finish requirements
  • Quantity (prototype + expected production volume)
  • Critical-to-function dimensions (flatness, hole position, sealing surfaces, door gaps)
  • Welding/hardware requirements (PEM type, thread sizes, rivets)
  • Inspection/document needs (FAI, dimensional report, certificates)
  • Target delivery date and shipping destination

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